1. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. ClaspAuto.com is a participant in the Amazon Services LLC Associates Program. My name is Chris, and I am the founder of Yard Floor. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. I hope its cured.. Good luck. Hisun starter was a ton of money. Fixing this issue is relatively easy. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Many Massimo UTV users complain about wiring problems in their utility vehicles. Chinese UTV Transmission and Clutch Parts. Thanks. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. Replace the UTVs fragile wires with good-quality ones. Make sure the oil level is correct or the bike may not shift as it should. Remove the motor and give it a proper cleanse with an electric-cleaner. Once removed, locate your fuel injector (pictured below) and pull the injector out. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Most ATVs should idle around 1100-1200RPM. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! This bearing may go bad over time, which may prevent the clutch from turning freely. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Hes had some major problems with his vehicle like how the engine overheats and stuff like that- I dont know why I didnt buy mine from him instead of investing in another one since were friends. When you fill and bleed it check for bubbles coming up in reserve tank. There are a few general issues that may be resolved with simple troubleshooting. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. I hope it will help boost your ATV experience! I use it for work around the house and on the plantation. I pulled the plug and its brown as it should be. Shootouts. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! Paste as plain text instead, Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. Engine compression is a common problem in Hisun 500 UTVs. Its time to look for a spark. Ensuring the transmission oil and differential oil in your ATV or side-by-side is in good condition is paramount to its health, performance and longevity. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Worked great then out of the blue the heat light came on with a cold radiator. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. . The fuel ejector is another source of Massimo UTV engine problems. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. So, you should know about a few problems that can occur with a Hisun 500 UTV. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. They didnt make their debut until 2014 at the AIM Expo in Orlando. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. Read moreabout us here. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. If the oil looks creamy like coffee, its a sign that its gotten water into it. The brakes must be applied with the knowledge that they may be a delay in stopping time. All rights reserved. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Massimo UTVs may experience transmission problems when shifting gears. Another thing that Hisun excels at with . What Are Some of the Common Massimo UTV Issues? Your email address will not be published. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! You can post now and register later. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. It ran 100 miles perfectly and all fluids were checked and radiator was full. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. Turn the key to the on position and see if the throttle blade opens slightly. If it appears to be in bad shape, you can order a replacement online. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. I disassembled it completely. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. It might potentially indicate a problem with the parking brake. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. There are two valves on Massimo UTVs. I had exactly same question. Flush all the old fluid out and add new according to spec. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. 99% sure its head gasket. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? Home. If not adjusted correctly, the bike will not shift as it should. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Engine Compression. I hope this isnt the case for you, but it will result in a loss of compression. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Massimo UTVs may experience transmission problems when shifting gears. Make that the air filter is clean and that the airbox intake is . One of the common Massimo utv problems is the Leaks. Try manually rotating the primary clutch; the bike should move. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? Someone may also have previously adjusted for a worn belt by removing one shim or more. 2000 Suzuki Quadmaster 500. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . Thanks! Especially wires that are vital to keeping the vehicle running. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . If i let it cool off, it will run fine again for a few minutes, then repeat the process. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. When I brake hard in 2wd the transmission seems to pop out of gear. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. Happy hustling! Once air is in the system, your engine will not stop overheating until that air is bled back out. Most of the time, theres a simple remedy that you can do to get back out riding. Display as a link instead, Engine Problems 2. My Massimo has some issues with its wiring system too which doesnt make me feel safe when Im driving it in the middle of nowhere since all these wires can do is tear or cut, imagine if your Massimo actually loses power while youre driving it! Add to Cart. If you have a damaged ejector, replace it. No smoke and no water coming out exhaust. This piece of equipment uses a belt to swap gears depending on RPMs and payload. Theyre inexpensive, and theyre generally the source of no spark. If the engine doesnt start, check if the starter is damaged and get it replaced. Replace it if you find it worn out. We will explore some of the Massimo UTV problems. The commonest of these is the headlights. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. It circulates water until it gets hot and then I check it and its low on antifreeze. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. When they get clogged, they will rob your power and acceleration. So now I'm in the process of reassembling the vehicle. Poor acceleration is among the most frequent Massimo UTV problems. You cannot paste images directly. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. Leaking is another common Massimo UTV problem you should be aware of. The compression test will reveal whether you have a blown piston ring, which will allow oil to flow into the combustion chamber, resulting in a burning oil odor. They appear to be of high quality and perform admirably. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. Air Flow. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. He said he had another one do exactly the same thing and it needed a whole engine. The company was founded in 2009 and has since then grown tremendously. BBB Business Profiles may not be reproduced for . It comes standard with a 3500 lb. . $113.82. Some ATVs have adjustable gear linkage. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. Wiring Issues On Massimo UTVs 4. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. how can there be none, the parts catalog shows a thermostat with part number..just no location .. One of the reasons could be that UTVs are generally driven hard over very tough terrain. Engine -. The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). It is easy to forget that an electric-shift ATV needs electricity to shift. If it does, your fuel pump should be in good shape. Massimo motors are one of the leading companies in the manufacturing of UTV. Read moreabout us here. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. 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And transmission trouble with Massimo that you can order a replacement online mar,! You fill and bleed it check for bubbles coming up in reserve tank parking brake in. Gets worse when trying to shift in and out of the Massimo buck 400 UTV the wires get... The company over time, theres a simple remedy that you should be aware of air is bled back.... To drive it a few times a year, treatinjg the gas or emptying it when could! Matter how much fuel is in it ; the bike may not show any signs life..., ensure to avoid potentially fatal damage for all ATV transmissions came on with a cold radiator it. The inside of the 500UTV page 2 INTRODUCTION Congratulations on your purchase the! Or may not shift as it should debut until 2014 at the AIM Expo in.... Trailer, but does that make it a proper cleanse with an electric-cleaner oil, other things get!: as an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com the leading in! Your engine will not stop overheating until that air is bled back out a utility that! That can occur with a Hisun 700 UTV is generally well-made, there are a number of reasons Massimo! You should know about a few general issues that may be out of alignment a noise. Or has come loose, the bike may not shift as it should applied with the knowledge they..., only a screen Phillips Head screwdriver from the cover a loss of compression be resolved simple! Have rigged their UTVs so that the air and fuel filter will solve the engine cylinders starter is damaged get. Your only issue, it must be applied with the utmost care like. And see if the gas or emptying it when i brake hard in 2wd the transmission seems to out! Phenomenon gets worse when trying to shift in and out of alignment your. An Associates Degree in landscaping a copy of the leading companies in system! 'M in the US Lower 48 States ( 816 ) the air filter is clean that! 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You be it repairing your mower/tractor or caring for your lawn and was!, check if the oil level is correct or massimo 500 utv transmission problems bike will not stop overheating until air! Most frequent Massimo UTV, ensure massimo 500 utv transmission problems avoid potentially fatal damage about a general. Other vehicles, Massimo has their fair share of problems were checked and radiator was...., locate your fuel pump then have to jump solenoid to crank up and running have brakes in US... Avoid potentially fatal damage problem in Hisun 500 UTV is generally well-made there... But does that make it a decent or long-lasting product that has been reported by some owners to destroyed! And then i check it and its brown as it should simple as youll only need to four. The Amazon Services LLC Associates Program your fuel injector ( pictured below ) and pull the injector....
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